As the applications are limitless, the manufacturing process we most often use at Orange
Packaging is known as thermoforming or vacuum forming.

How the thermoforming process works

Thermoforming is the process of heating a plastic polymer material until it’s soft and malleable and stretching it across a custom mold. The material hardens into its desired custom shape when cooled.

Examples of thermoforming packaging

Thermoforming is used across a wide variety of industries from packaging herbs for our local farmers to creating counter units for customers like L’Oréal, Sally Hansen, and Revlon. We have a pharmaceutical division which supplies FDA grade packaging to Fortune 500s. Recycled and compostable food packaging is also an exciting arena for us!

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Advantages of thermoforming

Sustainability

Nearly 80% of U.S. consumers consider sustainability when making purchases. Thermoplastics are widely recyclable and can be reused multiple times without experiencing changes to their chemical properties. Since several finished products can be made from the same material, thermoforming is sustainable.

Custom design

Thermoforming enables us to customize your packaging so it can include your branding and important consumer information such as ingredients and instructions.

Safety and durability

Thermoforming creates durable packaging that protects products while in transit. A variety of seal options can make products tamper-resistant and extend shelf life. Resilient packaging is critical for food and pharmaceutical products to protect against contamination.

Efficiency and Cost Savings

Thermoforming has a quick turnaround time and is less expensive than other packaging processes such as injection molding.

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1 Favoriti Avenue, Newburgh, NY 12550

840 Broadway, Newburgh, NY 12550