It happens. Whether it is a shipment of syringes arriving at a healthcare facility with several units cracked, or a new line of smartphones landing with shattered screens, product breakage happens. In industries like healthcare, however, inadequate impact resistant packaging can have severe consequences, leading to contamination, procedure delays, and can even put people at risk. Similarly, in damage-prone industries like electronics, broken screens and damaged components can lead to dissatisfaction, brand loyalty issues, and costly returns.
The good news is that these consequences can be easily avoided with the right thermoformed packaging solutions. At Orange Packaging, we have designed a number of thermoformed packaging solutions that precisely fit and protect a variety of fragile products. With over 150,000 square feet of manufacturing space and 10 production lines, we reliably deliver quality and innovative packaging solutions that ensure items remain intact.
Unsure which packaging solution you should turn to? Here we will review how custom clamshells, blister packs, and trays can help — and give you a few tips on better securing your fragile products.
Blister Packs: Secure, Custom-Fit Protection for Small Products
Offering both visibility and protection, blister packs are clear, thermoformed plastic cavities that can snugly hold individual items in place. Widely used in the medical industry for packaging syringes, needles, and pills, blister packs maintain sterility while allowing easy inspection. They are also commonly used across small electronic accessories like USB drives and earbuds, offering the same protection and visibility.
If you have small products that need to be displayed and secured during transit, this might be the best impact resistant packaging for you. At Orange Packaging, we customize blister packs to fit the exact contours of your product, ensuring a secure hold that prevents movement and minimizes damage. We also provide eco-friendly blister packs through our unique biotechnology for a more sustainable solution.
Thermoformed Trays: Custom-Fit Protection for Complex Products
Thermoformed trays are ideal for organizing and protecting complex and fragile parts and products like surgical instruments, implants, diagnostic tools, circuit boards, and other small devices. They are structured, rigid containers designed to securely hold multiple components or products in designated spaces. Each tray is molded to fit the exact dimensions of the items it holds, ensuring that every product stays in place and is protected from movement or impact during transit.
When you partner with our team to develop your thermoformed trays, you gain the flexibility to fully customize them to meet your specifications. Whether you need intricate designs, special materials, or multi compartment trays, we customize each solution for your needs.
Additionally, with our Pack It Here Fulfillment service, we can create your trays and also package your products and handle all of the shipping, streamlining the entire process from start to finish — thus allowing you to fully focus on growing your business.
Clamshell Packaging: Durable, Transparent, and Tamper-Resistant
Known for its durability and transparency, clamshell packaging allows consumers to view the product while ensuring it remains protected from damage during handling and shipping. Clamshells are popular for electronics like smartphones, headphones, and small gadgets and consist of two hinged plastic halves that snap together to form a fully enclosed, tamper and impact resistant package.
Our team offers clamshell packaging that can be customized in size, shape, and thickness to match your product’s fragility. Additionally, we have unique recyclable and biodegradable options that align with your environmental initiatives.
Sustainable Packaging: Implement Eco-Friendly Solutions Without Compromising Protection
Sustainable packaging is becoming increasingly important in industries like medical and electronics, where companies seek to reduce their carbon footprint without compromising on sterility and product protection.
With the use of our unique biotechnology within our custom thermoforming services, the eco-friendliness of our packaging has been improved, making our plastics even more biodegradable. Learn more about our innovative approach and how you can design packaging that not only protects your products but also communicates your brand’s dedication to the environment here.
Trust Orange Packaging for Custom Thermoformed Packaging for Effective Product Protection
When it comes to fragile products in key industries like healthcare and electronics, your business can’t afford to cut corners on packaging. Thermoformed impact resistant packaging uniquely offers a versatile solution that prevents breakage and also enhances overall product presentation.
At Orange Packaging, we offer thermoformed impact resistant packaging that not only keeps your products secure but also helps you stand out with sustainable materials and custom designs. From medical devices to electronics, our team has the expertise and capacity to handle your packaging needs. We also provide efficient bulk packaging solutions to meet your high volume production needs. If you are unsure whether blister packs, trays, or clamshells are the best solution for you, our expert team is happy to make a recommendation.
You can even trust our team to handle everything from design to shipping, so you can focus on what matters most: growing your business. Let our team simplify the process and give you the confidence that your products will arrive safe, secure, and ready for use. Partner with our team today to explore custom impact resistant packaging.
