
Thermoformed packaging options have become a favorite across industries — and for good reason. It offers businesses the chance to capitalize on durability, customization, and cost-effectiveness. In this blog, we’ll explore why thermoformed food packaging has skyrocketed in popularity and whether it’s right for your brand.
What is Thermoformed Food Packaging?
Thermoformed packaging is a lightweight, durable packaging solution made by heating a plastic sheet until it’s flexible. From there, it’s molded into a desired shape and cooled to create a rigid structure. This process is commonly used to produce items like blister packs, clamshells, trays, and lids. Usually, these will be made of a clear plastic polymer, making it an ideal choice for food packaging.
Benefits of Thermoformed Packaging
Versatility in Design
Opting for thermoformed food packaging is a common decision because it offers unparalleled versatility in design. This process allows you to create packaging in nearly any shape or size, ensuring a perfect fit for your products. It’s also ideal for creating multi-compartment designs. That’s why meal kits, snack packs, and ready-to-eat meals commonly use this packaging method.
Additionally, there are a wide variety of materials you can choose from, giving you optimal flexibility. You can choose clear plastics for visibility, opaque plastics for light-sensitive products, and even biodegradable materials for eco-friendly packaging.
Enhanced Food Protection
Thermoformed food packaging offers enhanced food protection over other similar packaging solutions. It’s custom fit for your product, which reduces movement within the package and minimizes risk of physical damage.
This kind of packaging is also created with materials with high barrier properties. These high-barrier films protect against oxygen, moisture, and contaminants. Thus, it helps prevent spoilage, maintain freshness, and product longevity.
Lightweight and Convenient
Thermoformed packaging is made out of plastic polymers, making it lightweight and convenient. It’s easier to transport compared to heavier alternatives, which can save you money in logistics costs.
Sustainable Options
Today’s consumers are looking for brands to improve their sustainability practices. And, they’re willing to pay a premium for it. Many of them will pay a 9.7% sustainability premium, even as the cost of living and inflation continue to rise.
Even though thermoformed food packaging is made out of plastic, it can still be sustainable. At Orange Packaging, we’ve developed a bio-additive to make our packaging biodegradable. Once disposed of, treated products break down within 12 months to five years, depending on their density. This natural process leaves no microplastics, breaking down the plastic completely.
Work with Orange Packaging for Your Thermoformed Food Packaging
When you need high-quality thermoformed food packaging, trust Orange Packaging. We’ve been in the packaging industry since 1950 and can help you get exactly what you need to succeed. We’ll handle everything from the initial design to the final shipment, allowing you to focus on revenue-generating tasks. When you partner with us, you get a team that’s always looking to improve operations, ensuring you get the best products on the market.
With over 150,000 square feet of manufacturing space featuring over 10 production lines, we can meet even the tightest schedules. Our manufacturing capabilities range from eco-friendly thermoforming to finishing, assembly, and Pack It Here fulfillment. Trust us to deliver quality packaging products and services, every time.
Let’s Get Started
Want to learn more about what we can do for you? Reach out to our team for an initial consultation.










