How to Determine if Thermoformed Packaging is Right for You
With so many types of packaging out there, it can be difficult for manufacturers like you to determine what’s best for your business. One type of packaging that stands out for its versatility and cost-effectiveness is thermoformed packaging. But, what exactly is this type of packaging, and will it fit your application? Below, we’re discussing the process, benefits, and applications of this packaging so you can determine if it’s right for your brand.
What is Thermoformed Packaging?
Thermoforming is a process that involves heating a plastic sheet until it becomes pliable, then forming it over a mold to create a specific shape. Once the plastic cools and hardens, it retains the shape of the mold. From there, it’s trimmed, resulting in a durable and precise packaging solution.
There are two types of thermoformed packaging: thin-gauge and heavy-gauge. Thin-gauge is used to create lightweight and disposable items like food containers, blister packs, and clamshell packaging. This is best for high-volume production runs as it’s the most cost-effective option for everyday products.
Heavy-gauge is reserved for more robust and reusable items, like automotive parts, medical device trays, and protective covers. It creates thicker and more durable products that can withstand repeated use and handling.
The Advantages of Thermoformed Packaging
What makes thermoformed packaging better than other options? It provides a range of benefits you might not see with different manufacturing methods.
Cost-Effectiveness
The thermoforming process is relatively low-cost compared to other manufacturing processes, making it an economical choice for producing large volumes.
Versatility
You can use thermoforming to create a wide variety of shapes and sizes, which makes it a great option for accommodating different products.
Durability
Thermoformed packaging is known for its strength and resilience, providing excellent protection for products during transportation and storage.
Lightweight
While thermoformed packaging is durable, it’s also lightweight. This reduces shipping costs and makes it easier for consumers to handle.
Aesthetic Appeal
Thermoformed packaging can be designed with clear plastic, which allows customers to see the product inside. This can be especially useful for food packaging, as it can entice customers to buy.
Applications of Thermoformed Packaging
Where is thermoformed packaging used? You’ll commonly see it in the following industries:
Food and Beverage
Thermoformed containers, trays, and clamshells are mostly used to package fresh produce, baked goods, and ready-to-eat meals.
Consumer Goods
This type of packaging is perfect for electronics, toys, and household items that need to be displayed attractively in a durable container.
Medical
This packaging is also great for packaging medical devices and supplies. As with all types of medical packaging, it must be created in a cleanroom environment to reduce the risk of contamination.
Industrial
Heavy-gauge thermoforming produces durable components for the automotive, aerospace, and construction industries.
Want to Explore a Thermoformed Packaging Solution? Reach Out to Orange Packaging
If you’re looking for a thermoformed packaging solution, we’ve got you covered. With decades of experience, the most dedicated team, and state-of-the-art machinery, we’re ready to take on your next project. We’ll work with you to understand your needs, matching you with the right custom solution to help you reach your goals.
We also offer other services, like custom display creation. Additionally, we provide Pack It Here fulfillment, making us your one-stop shop for every packaging need. And it’s all performed in our domestic manufacturing facility, boasting 150,000 square feet of space.
As a fourth-generation, family-owned and operated business, you can trust us to deliver quality products every time. Since our inception in 1950, we’ve striven to deliver the right products, at the right price, at the right time. So far, we’ve worked with hundreds of happy customers. We’d be delighted to help you, too.
Let’s Get Started
Want to learn more about what we can do for you? Reach out to our team for an initial consultation.
